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Feng Panfei who has worked in the No. 695 Company of Henan Aerospace Industry Corporation for more than ten years has not envisioned that those machines can “l(fā)isten”, “speak” and “think” one day.
Going into the traditional military enterprise, one can feel the modern atmosphere, instead of the obsolescence. An intelligent AGV less than one meter high shuttles among CNC machine tools in an orderly way and manufacturing equipment operates orderly for feeding, production, testing and return of data, and there are few workers in the area around the equipment.
The intelligent transformation results in the rapid improvement in production efficiency. In terms of the pipe bending, in the past, Feng repeatedly measured angles and distances based on the drawings and controlled the force by feeling. Therefore, at most a dozen of metal pipes could be finished, even if he and his colleagues worked all the day.
Now, process drawings are 3D drawings. The machine receives the commands issued by the MES system and then, completes the production operations according to the set procedure and sends the finished products to the testing station. At present, various indicators and data will be uploaded to the cloud immediately after the operator scans the finished product with laser measuring equipment. And then, the machine will automatically generate test results after automatically testing those indicators and data based on the standards. Feng laughed and said that “the vernier calipers used by us in the past are idle devices at present”.
In terms of the whole No. 695 Company, the operation team for 12 devices was composed of 10-12 operators in the past while only 2 operators are required at present. The effective cutting rate of the spindle of machine tool has been improved to 80% from 30%.
Similarly, the benefit from the intelligent transformation has also radiated to millions of SMEs. In Chengdu, Sichuan, CASICloud Technology Development Co. Ltd. has created one production line for intelligent manufacturing for Chengdu Rock Science & Technology Co., Ltd., which was an enterprise mainly engaged in manufacturing high-end components in fields such as petroleum and aviation and has successfully entered the field of manufacturing high-speed rail parts with the help of manufacturing upgrading.
“We use the platform of CASICloud to find partners and business opportunities to maximize production capacity and market.” When talking about the development opportunities brought about by CASICloud, He Bing, the General Manager of Chengdu Rock Science & Technology Co., Ltd. confidently said “we can manufacture the first-class products through intelligent manufacturing, collaborative manufacturing and cloud manufacturing with the first-class idea.”
Intelligent manufacturing is a microcosm of CASIC promoting the construction and development of the industrial Internet. In the past few years, under the guidance of the “Made in China 2025” and the national “Internet +” action plan, CASIC actively adapted to the new normal of economic development and have taken the lead in the change of era in respect of the top-level design and implementation.
In 2009, Li Bohu, an academician from the Chinese Academy of Engineering, first proposed the concept of “cloud manufacturing” in the world, and then, a series of practices was carried out vigorously. On June 15, 2015, CASICloud serving as the innovative service platform for the industrialization of “Internet + Intelligent Manufacturing”, was formally launched and deeply integrated the innovative achievements of the Internet and the industry into various fields of the economy and society.
Two years later, INDICS, as the first industrial Internet cloud platform in the world and China, was launched globally. The open industrial Internet platform with the cloud computing, big data and the IoT technology serving as the core can realize the comprehensive interconnection and integration of products, machines, data and people, making it possible for everyone to manufacture.
“Creation” and “sharing” have been infinitely stimulated on this platform, and a large number of internal and external teams for mass entrepreneurship and innovation have been developed. On April 27, 2017, Premier Li Keqiang applauded CASIC’s mass entrepreneurship and innovation for cloud and said to makers that “I hope your ‘mass entrepreneurship and innovation’ activity is getting better and better, with the help of CASICloud”.
Regarding the determination to build China’s industrial Internet, Gao Hongwei, the Chairman of CASIC, said that China’s relatively improved manufacturing system is at a critical stage of transformation and upgrading. Therefore, we must utilize the “window period” of the development of the industrial Internet and take this opportunity to realize catching-up in the new and important field.
At present, there are over 800,000 registered companies on the platform, the demand for online collaboration worth about RMB 100 billion has been released, the business operation processes of more than 1,500 companies have been embedded in the cloud platform and more than 6,000 devices have been connected to the cloud platform. CASICloud is the cloud platform known in the world with the largest number of embedded enterprises and accessed devices.
Based on the “Belt and Road Initiative,” CASICloud Technology Development Co. Ltd. is putting in place the “international cloud” for global users through promoting deployment in the light of the international vision. On July 5, witnessed by the top leaders of China and Germany, Gao Hongwei and the President of Siemens AG signed a strategic cooperation agreement, and the future-oriented industrial ecosystem will come into being soon.
The industrial Internet cloud platform has become another “golden name card” of CASIC.
(Reported by Guo Qian)
